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Showing posts from October, 2023

Clad Plates For Oil & Gas Production Facilities

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  Clad Plates For Oil & Gas Production Facilities Oil and gas production, transport & storage   With the development of the economy and the population growth, the global demand for energy is constantly increasing. As an important energy resource, oil and natural gas have a wide range of application fields. From energy production to chemical industry, transportation, construction and other industries, oil and gas are inseparable. Although the renewable energy revolution is underway, the world will still rely on traditional fossil fuels such as oil and gas during a transitional phase. So oil and gas still play an important role on global energy demand.   As a clad company , Gallianz supplies the clad plates for onshore and offshore oil & gas production facilities, gas processing plants, gas liquefaction trains, and oil and liquified natural gas (LNG) storage tanks. Gallianz  provides stainless steel grades clad plates able to cope with harsh oil and gas env...

CLAD PLATES FABRICATION PROCESS

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  Clad plates can be fabricated through an integrated series of processes which are through the hot cold rolling , explosive welding and the combination of both according to fabrication processes as per customers’ requirements. The cladding material and base layer are completely processed. The main fabrication details and heat rolling machine  are shown in the figure.   A luminium hot rolling process   and cold rolled coil manufacturing process : Rolling of base and clad material -- base and clad material grinding -- package welding -- evacuation -- reheating -- hot rolling -- heat treatment -- plasma torch cut -- levelling -- ultrasonic testing -- polishing -- final check -- package delivery   Explosive welding process: Rolling of base and clad material -- base and clad material grinding -- explosive welding -- ultrasonic testing -- heat treatment -- levelling -- plasma torch cut -- polishing -- final check -- package delivery   For clad plates with variou...

METAL CLAD PLATE APPLICATIONS

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  C ladding S olutions   Metal clad plate refers to the plate covering one layer of metal with another metal, which has achieved the effect of saving resources and reducing the cost without reducing the use effect (anti-corrosion performance, mechanical strength, etc.). Composite methods usually include explosive welding, explosion-roll bonding and hot rolling. Clad products can be divided into clad plate, clad pipe, clad head, clad tube sheet, clad U-bar, clad flange, etc according to their appearances. These products are mainly used in Oil & Gas, Chemical & Petrochemical, Track Transportation, Power generation construction, Aircraft and Aerospace, Marine, Pharmaceutical Industry, Industrial Refrigeration, Metallurgical Smelting Industry, Machinery Industry, Pharmaceutical Industry, Steel construction Industry, etc.   Oil & Gas Gallianz Clad Metal Plates are used for pipeline construction, storage tanks, and offshore platforms to ensure corrosion resistance, ...

Clad Metal Plates In Track Transportation

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  Clad Metal Plates In Track Transportation Track Transportation is an important part of urban transportation, which has long appeared in cities and plays an increasingly important role. It is an effective way to improve the urban public transportation condition fundamentally. The high speed of trains, on the one hand, requires improving the traction power of locomotives, on the other hand, it requires realizing the lightweight of the trains and adopting the external design with less resistance. The effective solution is one of the most important key technologies for the development of high-speed trains.   Metal dynamic composite provides superior connection performance and is the only high strength heterologous metal welding solution widely used in industry. The metal clad materials produced by Gallianz can be made into metal clad plates, clad tube sheets, clad pipes, head and other forms according to the applications, which have good mechanical properties, strong fatigue res...

Clad Metal Plates In Metallurgical Smelting Industry

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  Clad Metal Plates In Metallurgical Smelting Industry Copper and aluminum have good electrical and thermal conductivity, and they are the basic materials in power transmission and heat transfer engineering. A layer of copper is cladding directly on the aluminum surface, the copper clad aluminum  material can improve the contact resistance of the aluminum surface, and improve the welding performance of aluminum, with the advantages of low price and light weight. It is many important parts of heat exchanger, power transmission and electrical equipment, such as heat sink, heat collector pipe, transition board, etc.   The aluminum steel explosive welding material and the aluminum titanium steel explosive welding block are mainly used in the cathode, anode materials, transition joint, for connecting the steel claw and aluminum guide rod. They solve the problem of heterogeneous metal connection, small resistance, good conductivity, while they are saving energy consumption, enh...

CLAD PLATES WELDING TECHNOLOGY

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  Welding processes Gallianz is noted for its long-standing experience in welding special clad materials. Improving clad pipe welding  processes is considered as a core task of our welding technology. We have some advanced innovation patents of welding actually, meanwhile, we have been developing welding technologies and testing with samples all the time. We deeply know that welding is one of key processes.   At Gallianz, submerged arc welding (SAW), electrogas welding (EGW) and Gas metal arc welding (GMAW) are used professionally during the whole manufacturing processes. It is ultimately the customer's specification which prescribes the welding processes to be applied. There are many experienced welders and latest welding machines to make sure the welding quality and process improvements in efficiency at the factory.   Basic knowledge of welding: 1. Welding method: there are three elements: accurately clean, heating and welding, which is the most basic and the most ...

METAL CLAD PLATES TESTING TECHNOLOGY

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  The latest cladding testing  methods As a leading manufacturer and supplier of metal clad plates, Gallianz is dedicated to clad plates for customers home and abroad. We really pay more attention to plates’ quality. Because we believe that our customers attach great importance to high product quality and know that we are their reliable supplier. Gallianz  has been constantly investing to optimize quality assurance to guarantee a consistently high quality of clad plates. We have our own laboratory to study in regular. We offer a wide range of destructive and non-destructive testing methods:   Non-destructive tests Radiographic examination / X-ray testing   Ultrasonic testing   PMI tesing (Positive Material Identification)   Eddy-current testing   Visual inspection (also by means of endoscope)   Dye penetrant testing and magnetic particle testing   · Water pressure testing   Surface roughness measurements   Destructive tests Ten...